Identifying defects early reduces defect rates by up to 30%
Revolutionize Your Textile Production with
Smart Quality Assurance Solutions.
Unmatched Operational Efficiency.
Data-Backed Decision-Making Strategies.
Streamlined workflow and optimized resource allocation
Automation speeds up inspections, cutting production downtime by 20-25%
Shipping defects can cause 5-10% revenue loss due to returns and complaints
Automated QC reduces returns & complaints by 25-30%, boosting loyalty.
Real-time analytics optimize processes, reducing waste by up to 10%.
Why ProdIQ?
The software is a real-time quality-checking solution for garment production lines. It provides a mobile and tablet-based solution that is user-friendly and requires no paperwork, making it easy for workers on the production line to use. The software includes standard operating procedures for checking and defect tracking, as well as detailed tracking of each garment produced, to help improve the overall quality of the final product.
ProdIQ Benefits
By implementing ProdIQ, you can unlock the following industry-backed benefits:
Early Defect Detection
Identifying defects early reduces defect rates by up to 30%(Textile World).
Improved Efficiency
Automation speeds up inspections, cutting production downtime by 20-25% (Manufacturing.net).
Data-Driven Decisions
Real-time analytics optimize processes, reducing waste by up to 10% (Smart Manufacturing).
Reduced Shipment Losses
Shipping defects can cause 5-10% revenue loss due to returns and complaints (Supply Chain Digital).
Comprehensive Reporting
Daily email reports sent to General Managers (GMs) and Unit Heads provide actionable insights into order progress, defect trends, and line performance, ensuring proactive decision-making.
Enhanced Customer Satisfaction
Automated QC reduces returns and complaints by 25-30%, boosting loyalty (Business Insider).
GARMENT MANUFACTURING LINE QA Solution
ProdIQ is an advanced two-inspection-gate QA software system, successfully tested and deployed by a leading garment exporter. With ProdIQ, transform your QA processes into a competitive advantage.
Improve garment quality, reduce defects, and increase efficiency.
Ensure compliance with industry standards and regulations.
Collect, store, and analyze production data to identify trends and patterns.
Enhance customer satisfaction & retention through improved garment quality.
Increase garment production efficiency and reduce costs.
- Automates quality assurance workflows for efficient inspections.
- Provides real-time defect and performance insights.
- Ensures consistent garment quality to meet customer expectations.
- Reduces rework, errors, and operational costs.
- Enhances customer trust with superior-quality products.
- ProdIQ transforms quality assurance into a strategic advantage.
Real-time Quality Checking
- Monitors the garment production line in real-time
- Helps to reduce the number of defects and improve the overall quality of the final product
- Enables the early detection and resolution of quality issues, such as seams coming undone or incorrect stitch patterns
Management Portal
- Provides real-time insights into the garment production line
- Improves decision-making and the efficiency of the production process
- Allows for real-time monitoring of the production line and its progress
How It Works?
ERP Integration
Orders are fetched from the ERP and assigned to production lines based on capacity.
Production Planning
Planners set targets, assign styles, and input defect details for each item.
Defect Detection
Line checkers use a tablet app to mark defects and inspect garments.
Rework Tracking
Flagged items are reworked and rechecked by finishing checkers.
Analytics
Dashboards provide insights on DHU%, rework rates, and defect trends for process improvement.
Finishing
Once rework is completed, finishing checkers review all items and confirm the final quality.
SOPs for Checking and Defect Tracking
- Includes standard operating procedures for checking and defect tracking specific to garment production
- Provides deeper insights into the garment production process
- Improves the identification and resolution of quality issues, such as fabric shrinkage or dye issues
Mobile/Tablet-Based for Convenient Use
- Mobile and tablet-based for easy use on the production line
- Improves efficiency and reduces the risk of errors by allowing for real-time monitoring and data input
User-Friendly with Zero Paperwork
- Designed to be user-friendly and requires no paperwork
- Easy for workers on the production line to use
- Helps to reduce the risk of errors and improve efficiency, particularly in terms of reducing manual record-keeping
Item-Level Traceability
- Provides detailed tracking of each garment produced
- Improves accountability and reduces the risk of lost or missing items
- Enables the identification of production issues at the item level, such as incorrect size or labeling
Modules for Factories to Run their Own Audits
- Includes modules for factories to run their own audits
- Allows factories to monitor their own performance in real-time
- Improves accountability and reduces the risk of errors, particularly in terms of ensuring consistent quality control standards
Future Features
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Dashboard Reporting over the Cloud
- Includes a dashboard for reporting over the cloud
- Provides real-time insights into the garment production process
- Improves decision-making and the overall efficiency of the production line by allowing for easy analysis and reporting of production data
Control Rejection, Rework, and Lost Garment
- Helps to control rejection, rework, and lost garment
- Improves the overall efficiency of the garment production process
- Reduces the risk of waste and improves accountability by enabling the identification and resolution of production issues in real-time
Feeling for Marketers
- The system show real-time data to different business group segments
- To see the quality of product at every stage.
- To management the error and deliveries
- To focus on customer commitment
- Enterprise level application to show real-time audit details of different stage of production life cycle.
Real-Time Production Tracking
- Helps to control rejection, rework, and lost garment
- Improves the overall efficiency of the garment production process
- Reduces the risk of waste and improves accountability by enabling the identification and resolution of production issues in real-time
