“Identifying defects early reduces defect rates by up to 30%“
“Automation speeds up inspections, cutting production downtime by 20-25%“
“Shipping defects can cause 5-10% revenue loss due to returns and complaints”
“Automated QC reduces returns & complaints by 25-30%, boosting loyalty.”
“Real-time analytics optimize processes, reducing waste by up to 10%.”
Why ProdIQ?
The software is a real-time quality-checking solution for garment production lines. It provides a mobile and tablet-based solution that is user-friendly and requires no paperwork, making it easy for workers on the production line to use. The software includes standard operating procedures for checking and defect tracking, as well as detailed tracking of each garment produced, to help improve the overall quality of the final product.
ProdIQ Benefits
By implementing ProdIQ, you can unlock the following industry-backed benefits:
Early Defect Detection
Identifying defects early reduces defect rates by up to 30%(Textile World).
Improved Efficiency
Automation speeds up inspections, cutting production downtime by 20-25% (Manufacturing.net).
Data-Driven Decisions
Real-time analytics optimize processes, reducing waste by up to 10% (Smart Manufacturing).
Reduced Shipment Losses
Shipping defects can cause 5-10% revenue loss due to returns and complaints (Supply Chain Digital).
Comprehensive Reporting
Daily email reports sent to General Managers (GMs) and Unit Heads provide actionable insights into order progress, defect trends, and line performance, ensuring proactive decision-making.
Enhanced Customer Satisfaction
Automated QC reduces returns and complaints by 25-30%, boosting loyalty (Business Insider).
Review quickly and confidently using Lexend
Quality Assurance Portal
Includes Stitching, Finishing, and Planning tools to ensure streamlined workflows and defect-free production.
Audit Module
Guarantee compliance with automated defect tracking, real-time scoring, and comprehensive quality audits.
Machine Maintenance Module
Enhance operational reliability with proactive issue management, maintenance scheduling, and predictive analytics.
Business Intelligence Portal
Drive decisions with data-driven insights on DHU trends, defect analysis, and production performance.
The Market Opportunity
Garment exports generate $700 billion annually, with QA as a critical factor for success.
Manufacturers with low Defect per Hundred Units (DHU%) are consistently favored by top global brands.
Plants with real-time defect tracking and data-driven systems secure more partnerships with global clients.
Advanced QA systems reduce waste, support sustaina- bility goals, & ensure compliance with buyer mandates.
Early adoption of digitized QA processes provides a competitive edge in a rapidly modernizing industry.
Daily Performance Report
Get real-time insights on key metrics to drive factory efficiency.
Unit-wise & Line-wise Performance
Track output across units and lines.
Defect Trends
Identify top repeated defects.
Production Data
Monitor OK, reworked, & rejected pieces.
Order Completion
Stay updated with order status.
Real-Time Production Tracker
Effortlessly manage daily targets and monitor production progress.
Daily Targets & Progress
View total units completed vs. remaining.
Order Details
Access client, style, and item information with images.
Defect Tracking
Click on specific parts to select related defects.
Seamless Workflow
Easily manage tasks and ensure quality control.
Centralized Operations Management
Streamline and manage every aspect of your textile production.
Comprehensive management
Oversee operations, templates, lines, and defects.
SMV Control
Manage SMV (Standard Minute Value) and other key production metrics.
Order Overview
Access detailed order information, fetched directly from the backend..
Flexible Traninig
Organize and assign orders based on last date and available lines.
Real-Time Performance Insights
Gain actionable insights into your production with advanced data visualization.
DHU by Line
Track the Defect Hourly Unit (DHU) performance across all production lines.
Hourly DHU & Trends
Monitor real-time defect trends and identify areas for improvement.
DHU Share by Line
See how each line contributes to overall DHU, pinpointing trouble areas.
Top Repeated Defects
Identify recurring defects and their root causes to reduce rework.
Smart Production Solutions
Have an Idea?
Take your business to the next level! Get in touch now!
Review quickly and
confidently using Lexend.
Proposal
Share Tools in minutes with pre-built, customizable templates.
Quotes
Share Tools in minutes with pre-built, customizable templates.
Contracts
Share Tools in minutes with pre-built, customizable templates.
esignatures
Share Tools in minutes with pre-built, customizable templates.
forms
Share Tools in minutes with pre-built, customizable templates.
Payments
Share Tools in minutes with pre-built, customizable templates.
